Carpentry and Woodworking - easiest/cheapest/best set up for rail/stile doors

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chandlermorse
11-30-06, 03:02 PM
I'm new at woodworking and need to make a rail and stile beadboard panel door for a bathroom nook and two rail and stile glass doors for top of closet storage. I will likely do some other cabinent work (doors for a full wall cabinent, a bench seat, etc.) eventually. My questions is: what is the best way make these (assuming I don't want a 90 deg on the interior front of the rails and stiles)?

I have a belt-driven table saw, a 1/4" collet router table, drill, circular saw, jig saw, and biscuit cutter. Here are the strategies I've come up with:

- buying a marking guage, making a tenon jig for my tablesaw, and cutting open mortise and tenon joints (I guess I could also get a backsaw and a chisel and cut closed mortise and tenon joints as well). I can then rabbet out the interior, drop in the glass or panel, and nail in mitred quarter round to hold it in, right? I think this is the cheapest route.

- buying a molding head for my tablesaw. I've heard that these will work, but that they are dangerous. This will run me about $100 at Sears.

- laying out the money for a 1/2" collet router. I bought 1/2" raised panel bit set from Harbor Freight before I realized the wouldn't fit. I have a Craftsman small router table, so maybe I could get a Craftman 1/2" collet that would fit?

Any other ideas? I want to get these projects done without breaking the bank, but also don't want to waste any more money.

Thought?


GregH
11-30-06, 03:36 PM
"Easiest, quickest or best"???
I'm afraid you can only pick one of those at a time. :D

If you can get a 1/2" collet for your current router it might work but keep in mind that if working with hardwood, the rail and stile bit take a fair bit of power.
If your router can't keep up you will be burning wood which in turn will dull a costly bit.
I have a project in the works like yours but rather than replace my perfectly good 1/4" collet router I went with a small Delta shaper that on sale was about the same price as a good 1/2" collet router.

I would suggest that if you wanted to make these doors for a reasonable cost and you don't need a machined profile using your table saw as you suggested might be the way to go.
If you didn't want 90 deg on the inside edge a 45 deg edge on the inside might look ok.

the_tow_guy
11-30-06, 03:43 PM
I make rail and stile doors with a 1/4" shank bit set I got from Pricecutter:

http://pricecutter.com/product.asp_Q_pn_E_P15-3825_A_cn_E_222190

Works very well.


chandlermorse
12-01-06, 11:45 AM
Great info on both accounts, thanks.

The best thing about woodworking is that there are always a thousand ways to do everything...and the worst thing is that there are always a thousand ways...